NPCA plant quality assurance audits, U.S and Canada

In 2008, the National Precast Concrete Association (NPCA) selected Hanson, doing business as HPS Consulting Inc., as one of two consultants to conduct quality assurance audits for its Plant Certification Program across the U.S and Canada. From 2008 to present, Hanson has provided continuous service to NPCA for its Plant Certification Program.

The NPCA – an international trade association representing more than 640 manufacturers of plant-produced concrete products and approximately 380 industry suppliers – coordinates independent quality assurance audits for plants wishing to become NPCA-certified or maintain a NPCA certification. In some cases, NPCA certification is needed for plants to supply materials to entities such as the U.S. Army Corps of Engineers, state departments of transportation, various public works, port authorities and municipalities. Additionally, the Federal Highway Administration endorses NPCA’s certification program.

WHAT CLIENTS ARE SAYING
“We value our relationship with Hanson and greatly appreciate the level of service provided. It is an exceptional partnership.”
Phil Cutlerdirector of quality assurance programs, National Precast Concrete Association

As part of the certification program, Hanson’s auditors review the production processes in the plants as they relate to the requirements of the NPCA Quality Control Manual.

During an audit, Hanson personnel monitor each stage of manufacturing including quality control procedures, set-up, batching, production, placement, consolidation, casting, curing, stripping, testing, and storage and handling of the product.

The audit process concludes with an exit interview with plant personnel. The exit interview addresses to what extent the plant satisfies NPCA criteria. It addresses deficiencies, identifies areas for improvement, offers general observations, notes areas of excellence and pinpoints personal growth opportunities.

Following an audit, Hanson prepares a written report for the plant, including a short narrative of each audit criterion with suggestions for improvement and citing specific deficiencies as they relate to the NPCA’s criteria. The report describes the basis for any deficiency finding, opportunities for improvement and comments pertaining to the requirements of the NPCA program.